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Cerexio AssureOne

AI-Powered Quality Assurance for Smarter Manufacturing.

Get to know quality control like never before. Cerexio AssureOne digitises quality control with end-to-end inspections, compliance tracking and continuous improvement — all derived from the Cerexio One Framework.
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Do These Challenges Sound Familiar

The Everyday Friction of Quality Control

Ten operational patterns that slow inspections, rework and root-cause resolution.
  • Ever-expanding spreadsheets and forms misplacing inspection records.
  • Altering product tolerances and substituting suppliers.
  • Costly rework loops due to late defect discoveries.
  • Limited real-time visibility into machine and process conditions affecting product quality.
  • Stalled re-testing workflows due to lack of emergency alternatives.
  • Tardy root-cause fixes due to disconnected communication channels.
  • Manual inspections and sampling gaps delay defect detection and increase production risk.
  • Multiple supplier management systems restrict consistent raw material verification.
  • Outdated, repetitive and slow diagnostic tools result in shop floor idle time.
  • Reworking sub-standard items that exhaust your machines and people.
These challenges are rarely caused by one quality process alone. They are often the result of disconnected inspections, records, corrective actions and compliance workflows.
This is where Cerexio AssureOne brings production quality intelligence into one connected environment.
Get to know Quality Control Like Never Before

Introducing Cerexio AssureOne

Cerexio AssureOne is a highly customisable, feature-rich AI platform derived from the Cerexio One framework to digitise quality control with end-to-end inspections, compliance tracking, and continuous improvement.
Why waste money on multiple quality control applications and exhaust your quality control team when they can streamline work in one platform while staying in line with your other manufacturing verticals?
Cerexio AssureOne - What’s New?

Cerexio Digital Checksheets

Controlled forms captured at the line, enforced at the point of entry, and charted on submit.
Cerexio AssureOne’s Digital Checksheet feature replaces paper-based quality checks with controlled, traceable digital forms that guide operators at the point of entry. Each checksheet enforces predefined acceptance limits, captures attributable and timestamped records, flags overdue rounds, and can automatically send relevant readings to control charts—helping quality teams identify deviations earlier and maintain a reliable audit trail.
  • Controlled Digital Forms
Use approved checksheet templates with defined fields, sections, limits, and workflows.
  • Real-Time Limit Enforcement
Prevent out-of-specification values from being recorded as conforming.
  • Automated Exception Handling
Refuse entries outright or require a written justification when readings breach configured limits.
  • Scheduled Checks & Overdue Alerts
Track checksheet frequency and flag rounds that pass their due time.
  • Electronic Sign-Off
Capture operator signatures electronically as part of the submission process.
  • Automatic SPC Integration
Bind selected readings to characteristics so submitted values can feed directly into control charts.
  • Complete Audit Trail
Maintain attributable, contemporaneous records that cannot be overwritten after submission.
  • Version-Controlled Checksheets
Manage approved master versions while preserving the exact version used for previously completed records.
Control Charts, Capability & Run-Rule Alarms

Statistical Process Control

Measurement system analysis and out-of-trend detection — Medical Device & Precision Components.
Cerexio AssureOne’s Statistical Process Control (SPC) feature helps quality teams continuously monitor process stability, detect emerging deviations, and assess process capability using real production data. It combines control charts, statistical run rules, capability analysis, measurement system analysis, and out-of-trend detection to identify problems before they become costly quality failures.
  • SPC AI Insights
Employ the SPC AI chatbot to investigate process movement, understand potential causes, assess capability, and identify characteristics requiring attention.
  • Real-Time Control Charts
Monitor critical characteristics using X̄-R and I-MR charts to identify shifts and process variation.
  • Automated Run-Rule Detection
Evaluate all eight Nelson rules to identify abnormal patterns, trends, shifts, and mixtures.
  • Process Capability Analysis
Track Cp, Cpk, Pp, and Ppk to determine whether processes consistently meet specification requirements.
  • Out-of-Trend Detection
Identify process drift while measurements are still within specification, allowing teams to act before failures occur.
  • Automated SPC Alarms
Generate alerts when control limits, run rules, or specification limits indicate a potential quality issue.
  • Measurement System Analysis
Perform Gauge R&R analysis to evaluate repeatability, reproducibility, measurement variation, and gauge suitability.
  • Audit-Ready SPC Reports
Generate capability, stability, alarm, and measurement system reports using the same underlying sample data as the control charts, maintaining consistency between analysis and reporting.
Why Cerexio AssureOne

A Connected Quality Environment for Futuristic Leaders of Manufacturing.

Cerexio AssureOne enables a user-friendly dashboard for your quality check teams to detect quality control issues, follow up on testing and re-shaping efforts on the manufacturing floor, optimise calibration schedules, manage insightful NCR records and streamline document management efforts.
One of the underlying misconceptions in modern control teams is inspections, compliance, corrective actions and reporting as isolated tasks rather than a flow of interconnected phases of quality control. Cerexio AssureOne brings quality control functions, asset reliability, service availability and more into one page- giving your teams a clearer, more straightforward picture to complete tasks.

Inspection

Capture quality information at the point of inspection.

1

Inspection

Capture quality information at the point of inspection.

2

Finding

Identify deviations, defects or quality concerns.

3

NCR

Document and manage the non-conformance.

4

Root Cause

Understand why the issue occurred.

5

CAPA

Assign corrective and preventive actions.

6

Verification

Confirm the action resolved the problem.

7

Continuous Improvement

Use insights to strengthen future processes.

Digitising individual quality tasks is only the first step. The greater opportunity is connecting those tasks so information can move with the quality process.
This is where Cerexio AssureOne comes in …
Not simply a digital record-keeping system

Explore Cerexio AssureOne

From smart inspection through to a single source of truth powered by IoT.

Quality information available while there is still time to act on it.

AI-assisted defect inspection enabled by this platform streamlines quality checkpoints and generates inspection results. The machine-learning features assess current inspection results with historical evidence to predict potential inspection concerns.

  • Smart Inspection Management
  • AI Predictive Insights
  • Quality pattern nanalysis
  • AI-assisted Defect Identification

What happened, why it happened, what action was taken, who owns it and whether the action worked.

Cerexio AssureOne optimises non-conformance management with faster NCR creation, categorisation, classification, and verification of root causes, and suggests AI-predictive corrective, preventive and predictive actions to give your quality teams full closure and control over quality control measures.

  • Automated NCR Management
  • NCR Classification & Categorisation
  • Smart Action Recommendations
  • Action Ownership & Tracking

Make CAPA about improvement, not paperwork.

Put a permanent stop to repetitive quality issues and conformance concerns that are affecting the steadfast production workflows of your manufacturing centre. Cerexio AssureOne brings AI to the equation to enable continuous improvements that lead to an error-free future for your shopfloors.

  • Intelligent NCR Management
  • AI-Assisted Root-Cause Analysis
  • CAPA Recommendations
  • Action & Effectiveness Tracking

Readiness over guesswork.

Demonstrate compliance any time with document archives that are readily accessible by your QC teams to track historical records, SOPs, calibration schedules, service availability, asset metrics, certificates, training matrices and more in an escalation-free evidence centre built into Cerexio AssureOne.

  • SOP & Work Instruction Management
  • Quality Record Traceability
  • Controlled Document Management
  • Quality Records & History

Risk-scoring calibration for faster decision-making

Ensure accurate tracking of measurements, product qualities, audits, asset availability, and compliance for faster and well-informed production decisions that will ensure lifecycles of calibration checks are uninterrupted and up-to-date.

  • Calibration Management
  • Calibration Risk Scoring
  • Calibration Schedule Tracking
  • Calibration History & Certificates

Single source of truth powered by IoT

Trace an interactive knowledge hub to access work instructions, inspection records, certificates, quality protocols, historical versions of documents and audit trails enabled via access-protected portals powered by AI-powered document search options.

  • AI-Powered Document Search
  • Quality Document Repository
  • Document Version Control
  • Inspection & Audit Traceability
Business Outcomes

What Connected Quality Assurance Delivers

Outcomes across consistency, compliance and decision speed.
Improve Consistency
Improve Traceability
Reduce Recurring Defects
Strengthen Compliance
Accelerate Quality Decisions
Improve Consistency
Improve Traceability
Reduce Recurring Defects
Strengthen Compliance
Accelerate Quality Decisions
Improve Consistency
Improve Traceability
Reduce Recurring Defects
Strengthen Compliance
Accelerate Quality Decisions
AI for Quality Assurance

Don't Search forAnswers, Ask Cerexio AssureOne.

Let your quality manager know what they actually want to know in natural language; for example, they can ask:
Cerexio AssureOne Assistant
  • Are corrective actions actually reducing repeat problems?
  • How long does it take to close an NCR?
  • How many NCRs are open?
  • Which assets have upcoming calibration requirements?
  • Which corrective actions are overdue?
  • Which departments generate the most quality issues?
  • Which inspections are failing most frequently?
  • Which issues are recurring?
AI can be enabled for:
  • Document Searches
  • NCR/CAPA Recommendations
  • Predictive Insights
  • Calibration Risk Scoring
  • Natural-language Reporting
  • Identify Hidden QC Patterns
  • Investigating Causes
  • Continuously Improve
Explore Industries

Assure Quality Control Via One Platform Across All Industrial Domains

The uniqueness of Cerexio One platforms is that they are not restricted to one industrial domain; with universal adaptation features, our revolutionary AI platforms can serve any industrial player. Explore some industry clusters where we can enable operational visibility in manufacturing ecosystems.
Food & Consumer Manufacturing
  • Food & Beverage
  • FMCG
  • Consumer Packaged Goods
  • Packaging
  • Personal Care & Cosmetics
  • Tobacco
Process Manufacturing
  • Pharmaceutical
  • Chemicals
  • Oil & Gas
  • Petrochemicals
  • Paints & Coatings
  • Fertilizer
Explore all industries
Frequently Asked Questions

Common Questions About AssureOne

Read our FAQs here

Cerexio AssureOne is a digital Quality Management System (QMS) for manufacturers that connects Quality Assurance (QA), Quality Control (QC), Quality Inspection, Quality Compliance, NCR Management, CAPA Management, Calibration Management, Quality Documentation and Quality Analytics in one environment. It helps manufacturers replace fragmented quality records and manual workflows with structured Quality Management, Quality Traceability and Continuous Improvement.

AssureOne connects Quality Assurance Workflows, Quality Control Workflows, Inspection Management, Quality Records and Quality Data across the manufacturing quality lifecycle. By bringing inspections, non-conformances, corrective actions, compliance and quality analytics together, manufacturers can improve Manufacturing Quality, Product Consistency, Process Consistency and Data-Driven Decision Making.

Yes. AssureOne supports Inspection Planning, Inspection Checklists, Inspection Criteria, Inspection Points, Inspection Results and Inspection Records. It can support Incoming Inspection, In-Process Inspection, Final Inspection, Product Inspection and Process Inspection, providing a structured Inspection Workflow from quality checkpoints through inspection approval.

AssureOne supports Non-Conformance (NCR), Non-Conformance Reports and NCR Management, allowing teams to record, classify and track quality issues through NCR Closure. Its CAPA Management capabilities connect Root-Cause Analysis, Corrective Action, Preventive Action, Action Tracking, Action Ownership, Issue Escalation and Effectiveness Verification to create a structured corrective action workflow.

Cerexio AssureOne supports Quality Compliance through Compliance Tracking, Compliance Monitoring and Compliance Records. Teams can manage Compliance Requirements, Controlled Documents, Quality Documentation, Quality Certificates, SOPs and Work Instructions, while maintaining Audit Trails, Audit Evidence and Audit Documentation to strengthen Audit Readiness.

Yes. AssureOne supports Calibration Management, including Calibration Schedules, Calibration Records, Calibration Certificates, Calibration Due Dates, Calibration History and Calibration Compliance. The AI-enabled scope also includes Calibration Risk Scoring. AssureOne can also connect QMS and CMMS processes involving Asset Management, Maintenance Management, Equipment Maintenance, Maintenance Records and Asset Reliability.

The AI-enabled QMS capabilities include AI Document Search, AI Insights, AI Recommendations, NCR/CAPA Recommendations, Predictive Quality Analytics, Predictive Maintenance Analytics, Calibration Risk Scoring and a Natural-Language Report Builder. These capabilities support AI-Assisted Decision Support, helping quality teams identify patterns, assess risks and make better use of historical and operational Quality Data.

AssureOne can bring together Quality Data, Historical Quality Data, Quality Records, Quality Metrics and Quality KPIs for analysis. Quality Dashboards, Compliance Dashboards, Risk Dashboards and Performance Dashboards can help teams monitor Defect Trends, Quality Trends, Quality Performance and Quality Analytics, supporting more informed quality decisions.

Yes. AssureOne connects Inspection Results, NCRs, Root-Cause Analysis, CAPA, Effectiveness Verification, Quality Metrics and Quality Analytics to help teams identify recurring problems and improve processes. It can support Quality Traceability, Production Traceability, Batch Traceability and Lot Traceability, depending on the configured processes and data environment.

Cerexio AssureOne brings Quality Inspection, NCR Management, CAPA, Quality Compliance, Calibration Management, Quality Documentation, Quality Analytics and Quality Intelligence into a connected digital quality environment. Instead of simply recording quality problems, manufacturers can use structured quality data to investigate Root Causes, verify corrective actions, strengthen Audit Readiness, improve Manufacturing Quality and drive Continuous Improvement.

We Are Eager to Hear From You

Want to See CerexioAssureOne in Action?

Explore connected inspections, NCR/CAPA, compliance, calibration and AI-powered quality analytics in one manufacturing QMS.
Book a personalised demo with our experts today to see how Cerexio AssureOne can transform your operations.

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Talk to our Expert

Cerexio is home to a team of industry experts, consultants, and AI maestros. Use this form to book an appointment with our specialists and let them guide you to your AI-driven operational future.