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Cerexio PrecisionOne

AI-Powered Manufacturing Intelligence for Precision Engineering.

Cerexio PrecisionOne gives precision engineering teams a bird's-eye view over machining, production control, process optimisation and quality consistency — with AI-assisted decision support and real-time operational visualisation.
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Do these challenges sound familiar?

The Everyday Friction of Precision Manufacturing

Ten operational patterns that quietly cost throughput, quality and schedule reliability.
  • Production schedules changing faster than teams can respond.
  • CNC machines operating below their available capacity.
  • Unplanned machine downtime disrupting production schedules.
  • Manual production reporting delaying decision-making.
  • Inconsistent process parameters affecting quality.
  • Scrap and rework caused by late defect detection.
  • Bottlenecks moving between machining stages.
  • Disconnected production, quality, maintenance and inventory data.
  • Manual monitoring of machine utilisation and production efficiency.
  • Limited visibility into the causes of production delays.

These challenges are rarely caused by a single machine or production activity. They often emerge when production planning, machining data, quality information, maintenance activity and operational decisions remain disconnected.

This is where Cerexio PrecisionOne brings production intelligence into one connected environment.
Turn Machine Data Into Better Production Performance.

Introducing Cerexio PrecisionOne

Cerexio PrecisionOne is a modern AI-powered manufacturing intelligence platform that gives precision engineering teams a bird’s-eye view over machining, production control, process optimisation, and quality consistency. It brings together production planning, CNC monitoring and manufacturing intelligence capabilities in one connected environment.
support, real-time operational visualisation, and actionable analytics, your manufacturing efforts are safer, faster and goal-oriented.
Cerexio PrecisionOne - What’s New?

Multi-Site Operations

  • Unified Plant Overview
View machines, utilisation, open jobs, shifts, headcount, and work centres across all manufacturing sites from one dashboard.
  • Live Machine Monitoring
Track machine status and productive utilisation across plants through a consolidated live feed.
  • Work-Centre Load Visibility
Compare capacity and utilisation by work centre across sites to identify bottlenecks and available capacity.
  • Intelligent Job Allocation
Determine the most suitable plant for a job based on machine capability, plant capacity, cost, lead time and required certifications.
  • Cross-Border WIP Tracking
Track work moving between countries with transfer ownership, movement status, ETA, permits, and the reason for transfer.
  • Compliance-Aware Planning
Consider certification scope when selecting a manufacturing location, ensuring jobs requiring specific certifications are routed to qualified plants.
  • Capacity and Cost Optimisation
Balance workload across plants while comparing machine-hour rates and estimated production lead times.
  • Group-Wide Operational Visibility
Give management a single view of manufacturing performance, capacity constraints, plant capabilities, and inter-site dependencies across the entire operation.
MAIN MODULE OVERVIEW
Executive Dashboard

DASH

Control Center

TV

Production Orders

PRD

Production Scheduler

SCH

AI Production Scheduling

APS

Production Gate Tracking

GATE

Sales & Capable-to-Promise

SLS

Job Costing & Quote Accuracy

CST

Engineering — CAD to Process

ENG

Routing & Operation Master

RTG

Machine Management

MCH

CNC Machining Monitor

CNC

Multi-Site Operation

SITE

Job Evidence Pack

EVD

Digital Checksheets

CHK

Readiness Assessment

RDY

Predictive Maintenance

PDM

Vision Inspection

VIS

Shopfloor Mobile App

APP

Labour Management

LAB

Quality Assurance

QA

Digital Checksheets

CHK

Statistical Process Control

SPC

Traceability

TRC

Users & Access

USR

Workflow Designer

WFD

Integration Hub

INT

IoT Connectivity

IOT

Why Cerexio PrecisionOne

Interconnected Variables Controlled in One Effort

Tool wear can influence machining quality. A quality issue can create rework. Rework can affect machine capacity. Reduced capacity can affect production schedules and delivery commitments. Cerexio PrecisionOne understands the interdependencies of all shop-floor variables and brings a connected manufacturing environment for smarter precision manufacturing.
We understand that integrated connectivity is your biggest challenge, and we have the easiest solution! With AI features, this platform, derived from the Cerexio One Framework, is built specifically for production control, scheduling, tracking, monitoring, tracing, and driving intelligence for better operational workflows.
Plan

Translate production requirements into executable manufacturing plans.

1
Plan

Translate production requirements into executable manufacturing plans.

2
Schedule

Allocate machines, resources and production capacity against demand.

3
Produce

Execute machining and production operations according to defined processes.

4
Monitor

Track production progress, machine conditions, process performance and output.

5
Optimise

Identify bottlenecks, inefficiencies and process deviations and support better decisions.

6
Trace

Connect production activity, materials, machines, processes and outputs for end-to-end traceability.

7
Improve

Use historical and real-time manufacturing data to improve future production performance.

Forge Your Systems into One Smart Manufacturing Platform.

Explore Cerexio PrecisionOne

From shop-floor visibility through to closed-loop quality feedback.

Are production decisions keeping pace with what is happening on the shop floor?

Bring real-time production data, machine performance, process trends and operational insights together to give manufacturing teams a clearer view of what is happening across the shop floor. Cerexio PrecisionOne uses manufacturing analytics and AI-driven insights to highlight production risks, emerging bottlenecks and performance changes.

  • Shop Floor Visibility
  • Machine Performance Monitoring
  • Production Risk Alerts
  • AI Manufacturing Insights

What's produced and where? Is the production progress planned?

Plan and schedule production orders and track status in one dashboard with optimised machine, people and technology allocation. Capitalise on the capacity visibility with optimal schedule adherence and smarter bottleneck identification in a single effort.

  • Production Order Management
  • Capacity & Resource Allocation
  • Intelligent Production Scheduling
  • Schedule Adherence & Bottleneck Analysis

Know where machine capacity is lost beyond simply tracking machine operations

Cerexio PrecisionOne optimises machine utilisation by tracking cycle, set-up, and changeover time to reduce idle time and downtime and, consequently, monitor and improve OEE, machine utilisation, throughput and manufacturing efficiency using real-time data powered by integration and IoT.

  • AI Machine Performance Insights
  • Cycle Time Intelligence
  • Setup & Changeover Analytics
  • OEE & Throughput Optimisation

Parameters > Machine Behaviour > Production Output > Quality

Investigate process parameters, variability, and capabilities, and analyse cycle time and operational shortcomings to explore trends in your production processes. With AI-powered trend analysis and predictive AI models, you can ensure peak process performance.

  • Process Parameter Analysis
  • Process Variability & Capability
  • Cycle Time & Performance Analysis
  • AI Trend & Predictive Analysis

Know the history of a part, batch, order or production run

When a quality or production issue appears, teams need to know which material, machine, process and production order were involved. Cerexio PrecisionOne’s track-and-trace features connect those records so teams can investigate production history without reconstructing it manually.

  • Part & Batch Traceability
  • Material Traceability
  • Machine & Process Traceability
  • Production History & Genealogy

Quality consistency starts with process consistency

Improve process and product consistency by understanding defect trends, quality parameters, First-pass yield (FPY), rework, and scrap values to easily gain insights into process quality. With closed-loop quality feedback enabled by the system, you can harness the best process capability.

  • Defect Trend Analysis
  • Quality Parameter Monitoring
  • First-Pass Yield (FPY) Analytics
  • Closed-Loop Quality Feedback
Business Outcomes

What Connected Precision Manufacturing Delivers

Outcomes across efficiency, visibility, quality and traceability.
Improve Machining Efficiency
Increase Production Visibility
Strengthen Quality Consistency
Improve Traceability
Optimise Operational Performance
Improve Machining Efficiency
Increase Production Visibility
Strengthen Quality Consistency
Improve Traceability
Optimise Operational Performance
Improve Machining Efficiency
Increase Production Visibility
Strengthen Quality Consistency
Improve Traceability
Optimise Operational Performance
Explore Manufacturing Intelligence Better with AI

Don't Search for Answers, Ask Cerexio PrecisionOne

Let your production manager know what they actually want to know in natural language; for example, they can ask:
Cerexio PrecisionOne Assistant
  • Which machines are creating the largest production bottlenecks?
  • Which production orders are at risk of delay?
  • Where are cycle times increasing?
  • Which machines have declining utilisation?
  • Which processes are generating recurring defects?
  • Which production lines are performing below target?
  • Which parts have the highest rework rates?
  • Which process parameters are associated with quality deviations?
  • Where are we losing production capacity?
  • Which jobs are likely to miss their planned completion time?
AI can be enabled for:
  • Production Insights
  • Production Scheduling Recommendations
  • Predictive Production Insights
  • Machine Performance Analysis
  • Process Optimisation Recommendations
  • Natural-Language Manufacturing Reporting
  • Identify Hidden Production Patterns
  • Root-Cause Investigation
  • Traceability Intelligence
Explore Industries

Smarter Precision Manufacturing Across Industrial Environments

Cerexio PrecisionOne supports precision manufacturing environments, including CNC machining, medical device manufacturing, electronics, automotive components, industrial equipment, and metal or plastic component production.
Industrial Manufacturing
  • Precision Engineering
  • Metal Fabrication
  • Industrial Equipment
  • Plastics & Polymer
  • Automotive Components
  • Rubber Manufacturing
High-Tech Manufacturing
  • Semiconductor
  • Electronics
  • Electrical Equipment
  • Medical Devices
  • Aerospace & Aviation
  • Defense Manufacturing
Explore all industries
Frequently Asked Questions

Common questions about PrecisionOne

Read our FAQs here

Cerexio PrecisionOne is an AI-powered manufacturing intelligence platform designed for precision engineering manufacturers. It connects production control, CNC machining operations, manufacturing traceability, process optimisation, and production analytics in a unified environment. By bringing production and operational data together, Cerexio PrecisionOne helps manufacturers improve machining efficiency, quality consistency, production performance, and data-driven decision-making.

Cerexio PrecisionOne improves production control by providing greater visibility into production planning, production scheduling, work orders, machine utilisation, production progress and operational performance. Manufacturers can monitor production progress against planned requirements, identify potential constraints, and use manufacturing data to support faster production decisions.

Yes. Cerexio PrecisionOne can support CNC machining optimisation by analysing production information such as cycle times, setup times, machine utilisation, downtime, throughput and process performance. These insights can help precision engineering manufacturers identify production inefficiencies, machining bottlenecks and opportunities to improve CNC machine utilisation and machining efficiency.

Cerexio PrecisionOne supports manufacturing traceability by connecting production information across production orders, machines, processes, materials and production history. This helps manufacturers establish stronger production, part, batch, lot, and process traceability, making it easier to investigate production issues and understand the history of manufactured products.

Cerexio PrecisionOne uses production analytics and manufacturing intelligence to identify where production capacity is lost through machine downtime, idle time, extended setup times, process delays, and production bottlenecks. By analysing production performance and historical patterns, teams can identify recurring constraints and take action to improve machine availability, throughput and overall production efficiency.

Yes. ForgeOne can support machining quality and process consistency by connecting production and process information to help teams identify quality deviations, recurring production patterns, process variability, defects, scrap, and rework. This gives precision engineering manufacturers greater visibility into the relationship between process performance and product quality, supporting continuous process improvement.

Cerexio PrecisionOne can analyse relevant manufacturing and production data, including production orders, machine performance, machine utilisation, cycle times, setup times, downtime, production output, throughput, process data, quality information, production history and operational performance. Where integrated data sources are available, this information can be used for manufacturing analytics, trend analysis, predictive insights and process optimisation.

AI can analyse historical and current manufacturing data to identify patterns, anomalies, process deviations and potential production risks. In Cerexio PrecisionOne, AI-driven predictive insights, process optimisation analysis, and AI-assisted decision support help manufacturers understand how production processes are performing and identify opportunities to improve process efficiency, machining performance, and operational outcomes.

Cerexio PrecisionOne turns manufacturing data into production intelligence that can help managers and manufacturing teams understand what is happening across production operations. Production dashboards, manufacturing analytics, trend analysis, predictive insights, and AI-assisted decision support help teams identify bottlenecks, monitor production performance, investigate recurring issues, and make more informed decisions about capacity, scheduling, machining efficiency, and process optimisation.

Precision engineering manufacturers operate with demanding requirements for machining accuracy, process consistency, production efficiency, traceability and operational control. An AI-powered manufacturing intelligence platform such as Cerexio PrecisionOne can connect production data and process information to help manufacturers improve production control, CNC machining efficiency, manufacturing traceability, process optimisation, quality consistency and operational performance. Rather than relying only on historical reports or manual production monitoring, teams can use connected manufacturing data and AI-driven insights to support continuous improvement and data-driven manufacturing decisions.

We Are Eager to Hear From You

Want to See CerexioPrecisionOne in Action?

Explore intelligent production control, machining analytics, traceability and AI-powered process optimisation in one manufacturing intelligence platform. Book a personalised demo with our experts today to see how Cerexio PrecisionOne can transform your operations.

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Cerexio is home to a team of industry experts, consultants, and AI maestros. Use this form to book an appointment with our specialists and let them guide you to your AI-driven operational future.