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Employ a smart batch record system (EBRS) to guide manufacturing instructions faster via a straightforward interface to perform batch executions, detect process parameters, analyse material consumption and streamline operator entries. Cerexio BatchOne supports electronic signatures, enables audit trails, and speeds approvals for operational convenience.
Designed around your organisation's distinct traceability and investigation requirements, this platform tracks raw materials, lots, intermediate products, equipment, operator availability, and quality records within a single ecosystem—delivering on its core promise of connectivity, AI-driven intelligence, and confident, risk-free decision-making for every team member.
With secured data access and controlled workflows, Cerexio BatchOne promotes data integrity for your electronic batch records with effective data security and protection algorithms. Controlled, protected, and structured archives secured with encryption, e-signatures, and compliance checks (like ALCOA+) are just a few integrity optimisers in this platform.
Smart quality event identification modules of Cerexio BatchOne can enable unplanned event detection, OOS.OOT identification coupled with analysis and correction tools that can enable formal reviews of suspicious workflow deviations. With data-centric effectiveness checks and quality reviews, you can reduce system downtime and bring effective CAPA to stop recurring problems.
Automate programmable arms, conveyors, transfer lines and CNC machines with real-time sensitive asset detectors built into the Cerexio BatchOne platform. It detects performance metrics like spindle utilisation, micro-stoppage counts, and controller alarm fault codes with IoT connectivity by analysing OEE scores, MTBF / MTTR and more.
Familiarise yourself with Cerexio BatchOne platform’s calibration schedule manager to automate lockouts, detect early warning and activate usage-based and time-based triggers that streamline equipment qualification tracking in pharmaceutical manufacturing environments. With smart native linking between equipment OOT exceptions and active Quality CAPA folders, it synchronises inspection plans to active BOMs.
Couple predictive intelligence with capacity optimisation to utilise constraint-based algorithms to upgrade passive record-keeping systems into dynamic sequence scheduling systems. Enable automated work order execution and smart asset and resource allocation through computer vision inspection, AI charts, and yield-forecasting tools embedded in platform modules.
Evolve beyond passive data storage to remove manual errors, ensure improved and continuous compliance and drive autonomous efficiency on the pharmaceutical shop floor with concurrent record management, enforced data integrity and controlled execution methods. Promote real-time communication with alerts, pre-determined escalation protocols and parallel review paths to gain smart quality control measures.
Cerexio BatchOne is an AI-optimised pharmaceutical manufacturing platform designed to modernise GMP manufacturing through connected electronic batch records, production workflows, quality management, equipment management, traceability, maintenance and manufacturing intelligence. Derived from the Cerexio One Framework, BatchOne connects pharmaceutical production, QA, QC, compliance, equipment, batch genealogy and operational data in a structured digital environment. It helps pharmaceutical manufacturers reduce manual processes, improve manufacturing visibility, strengthen traceability, support GMP workflows and make faster, data-driven manufacturing decisions.
Cerexio BatchOne supports GMP manufacturing by connecting controlled production workflows, electronic records, quality processes, traceability, equipment information and compliance-related activities within a structured pharmaceutical manufacturing environment. BatchOne can support GMP workflows involving electronic batch records, manufacturing documentation, audit trails, electronic signatures, controlled processes, quality checkpoints, deviation management, CAPA, batch review and release. By connecting manufacturing and quality information, BatchOne helps teams maintain greater visibility and control over pharmaceutical manufacturing processes while reducing reliance on fragmented manual records.
BatchOne improves pharmaceutical batch traceability by connecting materials, lots, batches, equipment, manufacturing processes, quality records and production history into a structured traceability environment. This supports end-to-end batch genealogy, material genealogy and production genealogy, allowing authorised users to follow relationships between raw materials, production stages, equipment and finished batches. Strong batch traceability can help pharmaceutical manufacturers investigate deviations, identify potentially affected batches, review manufacturing history and respond more efficiently to quality, compliance and operational requirements.
Yes. Cerexio BatchOne is designed to support Electronic Batch Record (EBR) and Electronic Batch Record System (EBRS) workflows for pharmaceutical manufacturing. BatchOne can structure digital batch execution around manufacturing instructions, material dispensing, process parameters, in-process checks, operator activities, production records, approvals, electronic signatures and audit trails. By connecting electronic batch records with production, quality, equipment and traceability information, BatchOne can provide a more complete digital view of batch execution and support more efficient batch record review and manufacturing documentation.
Cerexio BatchOne can support the management and maintenance tracking of robotic and automated production equipment where such equipment forms part of the pharmaceutical manufacturing environment. This can include robotic equipment records, maintenance schedules, service history, equipment condition, availability and performance information. Connecting robotic equipment maintenance with production operations can help engineering and manufacturing teams understand how equipment condition and downtime may affect production schedules, batch execution and operational continuity.
BatchOne supports structured pharmaceutical deviation management by connecting deviations, investigations, root-cause analysis, corrective and preventive actions (CAPA), approvals and effectiveness tracking. Manufacturing and quality teams can use structured workflows to record manufacturing issues, investigate potential causes, assign corrective or preventive actions and track resolution. AI-assisted analysis can help identify recurring patterns and support investigation workflows where configured. Connecting deviation and CAPA information with batch, equipment, production and quality data provides a stronger foundation for pharmaceutical quality management and continuous improvement.
AI can improve pharmaceutical manufacturing by analysing manufacturing, batch, quality, equipment and operational data to identify patterns, risks, anomalies and potential improvement opportunities. In an AI-optimised pharmaceutical manufacturing environment such as BatchOne, AI can support predictive maintenance, manufacturing analytics, pattern identification, root-cause analysis, natural-language reporting, document search and AI-assisted decision support. This can help production, QA, QC, engineering and maintenance teams move from manually reviewing fragmented information towards faster, data-driven decisions while keeping human teams responsible for appropriate manufacturing and quality decisions.
BatchOne reduces manual pharmaceutical manufacturing effort by digitising and connecting production, batch, quality, equipment, maintenance, documentation and approval workflows. Electronic batch records, digital manufacturing workflows, automated notifications, structured approvals, audit trails, batch traceability, equipment monitoring and AI-assisted insights can reduce repetitive data entry and manual information gathering. Instead of searching across paper records, spreadsheets and disconnected systems, teams can work with structured manufacturing information in a connected environment, helping reduce administrative effort while improving operational visibility and process consistency.
An EBRS (Electronic Batch Record System) primarily manages the structured digital execution and documentation of manufacturing batches. An MES (Manufacturing Execution System) generally focuses on managing and monitoring manufacturing execution, production activities, resources, processes and shop-floor operations. An ERP (Enterprise Resource Planning) system generally manages broader enterprise processes such as finance, procurement, inventory, supply chain and business resources. Cerexio BatchOne brings together pharmaceutical manufacturing capabilities such as electronic batch records, production workflows, quality, equipment, traceability and AI-powered manufacturing intelligence, and its role within an organisation's ERP, MES and EBRS architecture should be determined according to the required processes and integration scope.
Cerexio BatchOne supports Industry 4.0 pharmaceutical manufacturing by connecting digital manufacturing workflows, equipment data, production information, electronic records, automation, AI and analytics. Its Industry 4.0 approach can incorporate connected equipment, Industrial Internet of Things (IIoT), machine and process data, predictive analytics, digital batch records and AI-assisted decision support. This enables pharmaceutical manufacturers to move towards more connected, automated and data-driven operations while maintaining structured manufacturing workflows, traceability and appropriate quality controls.
Cerexio BatchOne supports pharmaceutical manufacturing automation through structured digital workflows, automated notifications, electronic records, approval workflows, equipment monitoring and AI-assisted decision support. Automation can help reduce repetitive administrative activities around batch execution, production monitoring, maintenance, quality workflows and manufacturing documentation. By connecting automated processes with traceability, audit trails and controlled workflows, BatchOne helps manufacturers modernise operations while maintaining visibility over critical manufacturing activities.
Yes. BatchOne is designed to connect material, batch, production, equipment and quality information to support end-to-end pharmaceutical manufacturing traceability. This can include raw material and lot information, dispensing, batch execution, process stages, equipment involvement, in-process quality records, deviations, investigations and finished-batch history. Such connected genealogy can help manufacturers understand where materials originated, how they were used, which processes and equipment were involved, and how manufacturing and quality events relate to individual batches.
